pg-8
click for the big picture
Turn the head right side up and
begin to lay back the exhaust bolt
hole bump / boss. For now just
lay back to as cast port wall.
This is usually when I rough in
the port width  to the gasket that
came with the headers I intend to
use. As the header flange is
usually wider than the gasket
opening there is some room to
play here. Again I have found
that most header flanges allow
more lattitude on the left side
than the right. I usually begin by
laying back right wall to the edge
of the CJ manifold outline  
Lightning rods will have to do.
Step 6
This view shows the exh. bolt
bump / boss layed back and the
right side exit widened and wall
made vertical. This isn't
finalized yet. When you begin to
lay back the right side roof you
will need to radius the roof /
wall corner. I work the burr out
to the exit while I'm grinding
and remove the lip on the right
upper corner roof
Notice the trough to the rear of
where the bolt boss used to be.
As you attempt to pull the burr
toward the exit you will get a
feel for how the flow will follow
the roof contour. I turn the head
upside down to do this.
With the exit upside down you
can begin to lay back the right
side port roof and radius the
corner. The lip hasn't been
removed yet in this view. Note
position of blue diamond. The
right side upper corner should
look more like the left. These
operations are done
concurrently You will have to
blend all of your modifications
until the port has the desired
final roof width and wall to roof
radius. This is difficult to
articulate. You just get a feel for
it.
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Porting guide 429/460 pictorial
Again further research has shown that
removal of the exhaust bolt hole bump is
NOT necessary. See the Stock exit link for
more information
12-02