Intake porting guide
Step 5
Open passage from flange
inward to back of pushrod pinch
on left side of passage
pg-4
click for the big picture
The passage doesn't need to be made appreciably larger.
Opening  the pushrod pinch on the left side helps when the
larger intake valve size is used. When shaped correctly this
size passage will flow 350 cfm. This is more than adequate for
most hot street builds under 600 hp.
Although polishing the passage makes it "pretty" it isn't
necessary. Some final sanding with a 120 grit sanding drum or
cartridge roll will smooth the surface and help you to see any
low spots or surface irregualrities. Some surface roughness will
help to keep fuel in suspension. Especially on the passage floor.
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D0VE style intakes ported according to
this guide will flow about 300 to 340 cfm  
at .6" to .7" lift. This is enough air flow to
support 600 hp in a max effort application.
One minor issue with the passanger car intake ports is the shape of the floor at the flange.
The floor is low and has a bell mouth right near the flange from 12:00 o'clock to about 7:00
o'clock. One sure way to alleviate this is to port match to the CJ intake gasket ( felpro #
1231) This shapes the passage kind of like a funnel and helps flow potential appreciably. You
must use a CJ port intake manifold. Flow with a manifold attached is enhanced when the first
3/4" of the port left and right sides both, is perpendicular to the flange. If the intake manifold
runner size at the flange is smaller than that first 3/4'' of the intake port this is ok. Do not
open the manifold runner exit to the port entry size. This WILL hurt flow at high
velocities.This is especially an issue when manifold runner cross section is smaller before the
flange. The whole intake tract must be taken into consideration when modifications are being
made.
click for the big picture.
Do not open the whole passage up
to the CJ size. Open the first 3/4"
and taper into the passage. Making
the passage a bit larger is good,
say .100" or so. Pay close attention
to the areas adjacent to the push
rod tunnels. Use care so as to not
break through.
95
163
223
268
301
325
342
355
The cross sectional area of this port is near CJ size as it is
now. The bath tub shape appears to be more efficient from a
velocity standpoint. And remember that these ports flow
better when the first 3/4" of the passange is straight off the
flange or 90 degrees to the flange. 12-02, SMJ/RHP
A maximized D0VE-C intake port with the
CJ match and straight entry treatment will
flow near 390 cfm on a bench and in
excess of 300 cfm with a CJ port stealth
with an 850 holley DP. 600+ hp no
problem !!! A proper CJ match is alot of
work though so be prepared.
click for the big picture
Pic courtesy of Rick at automated inc.
CJ--PI--STD
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