Porting your iron pass car heads pictorial
pg. 1
click for the big picture
click for the big picture
click for the big picture
Step 1

Become familiar with port wall distance to water.!
The areas to the right of the guide and to the right of
the thermact-air boss (port roof/long side)
are the danger areas. There is water over right side
port roof, until you  near the thermact-air bump near
the port exit.
There is water between the exh. bowl and intake bowl
Minimun port wall thickness: .100 to .125"
Street duty.
..080" strip only. You are asking for cracking if
you overheat the casting.
Large area shown to the right is the thinnest
area. You
can not lay back the right side
roof to the same height as the left side roof.
This port design was large,
and in retrospect has many errors. It
was one of the first ports I did for this
guide.  the upper right hand corner is
too squared off. The outlet size is even
larger than the felpro 90291
exh. gasket.I used as a guide. Although
the port can be made wider finding
headers becomes an issue.Wider will
cause cause port to header flange
mismatch issues
After beginning to poke and prod with an
awl, the awl went thruogh the large hole
on the right side roof like a knife through
butter
Compromise is necessary with regard to
port roof height, right side. Approximately
1/16" or .0625" is about minimum it should
be lower than left in comparison.
Back to port architecture page 4
click for next page
429/460
Home
Further research on the bench has
shown that when shaping the right
and left trenches on either side of
the valve guide boss for max flow,
there is no danger of hitting water
if you are conservative and follow
the pics and measurements closely
and carefully. Raising this area
past a certain point doesn't help
flow any further.

12-02